Great stuff man! Looks fab!
Thanks for your feedback and help so far!
I've not finished the main assembly video yet as I've been working on a couple of improvements and I wanted to get them done first so they can be included. One good thing is everyone has been able to assemble the kits just using the product video which shows they're pretty easy to fit.
The first thing I'm thinking of doing is to elongate/slot the holes that attach the 2040 section to the end brackets:
All of the fabricated parts are precision pressed/bent and I've made a number of gauges to check that the parts are to spec, this is especially important due to tolerance stack up. All of the kits tested so far bar one have ended up with the monitor being near perfectly flush with the speaker assemblies on the front of the cab. For some reason, the monitor on one of the cabs that was tested on ended up being a couple of mm too short. I know it's not a difference/error in the kits due to the gauges/checking. The only thing I can't control is the accuracy of the cabs/original monitor assemblies and anything that has happened to the cabs since.
Slotting the holes as above would give +/-3mm of adjustment. If the mount is assembled with the 2040 section level with the top of the end brackets then this would be the '0' position. I would recommend assembling like that for a start and then adjusting from there after test fitting but only if required.
One other thing I wanted to address is the issue of the glass floating around in side the frame on Vewlix C, F and Ls. The glass is bonded to the front of the OEM LCD which holds it in place. The glass is removed from the OEM LCD and placed back into the frame prior to fitting the new display. The glass is approx 22mm shorter and 12mm narrower than the frame it sits in which means the glass can move around radially which isn't ideal. This isnt an issue for the Dia Blues etc as the glass is clamped in place as part of the frame assembly.
I'm thinking about making some ~10mm self adhesive shims/packers to take up the slack between the glass and the frame:
This should stop any radial movement.
I've got some printed and I'm going to send them out for testing. All being well I'll include them as part of the kit.
Otherwise, everything is looking good so far. I'm just waiting on some general feedback from one other person before I get batch two into production, speaking of which there are currently 3 frames/spaces left on batch 2.