Big_P Big_p
Professional
I should probably give you a bit of technical information here.... sorry I forgot. Working with 0.8mm polypropylene and lexan was required because the steel inset was 1.6mm thick and the lip for it is about the same. Anything else would have stuck out. The problem with working with these materials is that if your bolt holes are even 0.1mm out the material will bow and look terrible. Achieving a perfect flat look requires literally hours of adjustment to the holes but is worth every minute when it's done. Start in the middle, work out and widen the holes in the direction of any bowing, bolt as you go. About 0.1mm of hole misalignment equals about 5mm of bowing.