I sent a broken MS2930 chassis in to Sharp Image Repair and they cleaned, fully re-capped it, repaired damaged video lines, swapped the flyback and extended the neck board cables by eight inches for me so the chassis can sit in the Windy 2 metal tray without risers.
Got it back today and hooked it up. The picture has the correct brightness and great image quality! The MS2933 I had "ghetto rigged" to try out was too dim before. I know of the heater resistor fix, but supposedly this can shorten the life of tubes. Also I wanted to be able to use the manual MS2930 adjustments via the remote board since the default geometry was terrible with the MS2933 (though the OSD controls fixed things up, it would lose settings after a day or two without power).
With the MS2930 and new flyback, the horizontal image size can fill the screen fully but the vertical size isn't quite large enough even maxed out. It's definitely something I can live with, but I haven't checked to see if there is a VSIZE LIMIT pot or similar which may fix this up.
The video output right now is upside down, I think I just need to flip the vertical yoke cable the other way around - is that correct?
One other thing that is a bit scary (to me at least) is this small hole on the top of the flyback:
You guys think that should be safe as-is? I've heard some horror stories of damaged flybacks shooting lightning out from them, but so far I didn't notice anything major with the first power on.
To adapt the MS2930 chassis to connect to the Windy 2 tube, I had to do a few small things:
- I used a power drill to widen the hole on the dag cable for the neck card so it could plug in OK
- Re-terminated the degauss and horizontal yoke cables using these parts:
https://www.arcadepartsandrepair.co...-connectors/2-pin-plug-housing-2-36mm-cm1001/
https://www.arcadepartsandrepair.co...-pins-female-18-24-awg-10-pack-cm1006-cp1011/
- I left the degauss control cable disconnected for now as I'm not sure if the existing wiring is pin compatible or not (it's the three pin header shown above the degauss header in my flyback pic)
AC power cable fits fine from the original Windy 2 wiring, as does the vertical yoke cable. I matched brown on the MS2930 silkscreen to the green yoke wire and gray to the yellow yoke wire, but looks like I had this reversed.
The MS2930 mounting holes in the black plastic frame don't line up with the pre-drilled holes on the tray for the PB7534, so I will have to drill some new holes to properly secure the chassis. This should be a much more reliable solution than my previous "fix" of stacking two by fours and putting the chassis on top of that though.